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API API-510 Exam Syllabus Topics:
| Section | Weight | Objectives |
|---|---|---|
| Topic 1: Design, Materials, and Fabrication Rules | 22% | - Flanges, bolting, gaskets, and special components - ASME Section VIII, V, IX application - Welding, qualification, and PWHT requirements - Material selection, properties, and toughness requirements - Positive material identification (PMI) and traceability - MAWP, thickness, and joint efficiency calculations |
| Topic 2: Damage Mechanisms and Corrosion Assessment | 22% | - Cracking mechanisms (environmental, fatigue, creep) - High-temperature damage and material degradation - Damage assessment and prioritization - Internal, external, and localized corrosion - Corrosion under insulation (CUI) and environmental degradation |
| Topic 3: Inspection Scope, Planning, and Data Evaluation | 28% | - Records review and baseline data collection - Remaining life and corrosion rate calculations - Inspection interval determination and extension rules - TML/CML selection and measurement planning - Code scope, jurisdiction, and regulatory requirements - Inspection methods and technique selection |
| Topic 4: Repairs, Alterations, Rerating, and Mechanical Integrity | 16% | - Rerating, reclassification, and nameplate updates - Authorization and responsibility for work - Documentation and post-work verification - Pressure relieving devices and overpressure protection - Repair vs alteration definitions and procedures |
| Topic 5: Fitness-for-Service, RBI, and Pressure Testing | 12% | - Acceptance criteria and post-test evaluation - Hydrostatic, pneumatic, and leak testing rules - API 579/ASME FFS-1 screening and assessment - Risk-based inspection (RBI) principles and application |
API Pressure Vessel Inspector Sample Questions:
1. If a vessel is subjected to temperatures above design, what may happen
A) Creep of the vessel's material may occur
B) The relief device may fail
C) The rupture disk may implode
D) Precipitation at the grain boundaries may occur.
2. Describe the process for re-certifying a pressure vessel that has been out of service for an extended period according to API-510.
3. What is the minimum temperature of the metal during a pressure test of a 2.125" thick vessel?
A) Minimum temperature shall be 60°F
B) Minimum temperature shall be ambient temperature but not less than 55°F
C) Minimum temperature shall be at least 30˚F above the minimum design metal temperature
D) Minimum temperature shall be at least 20˚F above the minimum design metal temperature
4. Discuss the importance and methodology of maintaining the traceability of all pressure equipment as per API-510.
5. Explain the role and responsibilities of an Authorized Pressure Vessel Inspector under API-510 during routine inspections.
Solutions:
| Question # 1 Answer: A | Question # 2 Answer: Only visible for members | Question # 3 Answer: C | Question # 4 Answer: Only visible for members | Question # 5 Answer: Only visible for members |
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